一、簡介

C63000 aluminum bronze is a premium copper-based alloy recognized for its exceptional mechanical strength, corrosion resistance, and performance in demanding applications. This comprehensive analysis examines C63000 alongside its potential equivalent alternatives, providing procurement specialists, engineers, and materials selection professionals with detailed comparisons of chemical composition, mechanical properties, manufacturing considerations, and cost-performance ratios. This guide aims to facilitate informed decision-making when sourcing materials for critical applications in aerospace, marine, oil and gas, and heavy industrial sectors.

2. C63000 Aluminum Bronze: Baseline Specifications

Table 1: Chemical Composition of C63000 Aluminum Bronze (%)

9.0-11.0雷姆。2.0-4.00最大.02最大 1.54.0-5.50最大.25
10.0*81.25*3.0*1.0*4.5*0.25*

*名義值

Table 2: Mechanical Properties of C63000 Aluminum Bronze

財產價值單元
抗拉強度690-860兆帕
屈服強度380-450兆帕
伸長6-15%
布氏硬度170-240乙肝
密度7.6克/立方厘米
彈性模量117
導熱係數38瓦/米·K
熱膨脹係數16.0微米/米·K
電導率6個%iacs

3. Direct Equivalent Alternatives to C63000

3.1國際標準等效物

Table 3: International Standards Equivalents for C63000

國家標準指定等效水平
美國ASTMUNS C63000參考
歐洲銅鋁10鎳5鐵4高的
德國SEASF10F5N5高的
英國學士學位CA104中高
日本日標CAC704中等的
中國國標QAl10-5-5高的
俄羅斯國家標準BrAZhNFe 10-5-5中高
國際的國際標準化組織SEASF10F5N5高的

3.2化學成分比較

Table 4: Chemical Composition Comparison of C63000 and Its Direct Equivalents (%)

合金標準其他
C63000ASTM9.0-11.0雷姆。2.0-4.00最大.02最大 1.54.0-5.50最大.25
銅鋁10鎳5鐵48.5-10.5雷姆。3.0-5.00最大.020.5-2.54.0-6.00最大.1Zn≤0.5
CA104學士學位9.0-11.0雷姆。2.0-4.00最大.011.0-2.04.0-6.00.2 最大Zn≤0.5
CAC704日標9.0-11.0雷姆。2.0-4.00.05 最大1.0-2.04.0-6.00最大.3
QAl10-5-5國標9.0-11.0雷姆。4.0-5.50最大.010.5-1.54.5-6.00.2 最大

3.3機械性能比較

Table 5: Mechanical Properties Comparison of C63000 and Direct Equivalents

合金抗拉強度(兆帕)屈服強度(MPa)伸長率(%)硬度(HB)
C63000 (ASTM)690-860380-4506-15170-240
cual10ni5fe4(en)650-830350-4208-15日160-220
CA104 (BS)680-840360-4307-15170-230
CAC704 (JIS)650-820350-4206-12170-220
QAl10-5-5 (GB)680-850370-4407-14170-230

4。替代材料類別

4.1其他鋁製青銅等級

表6:替代鋁青銅等級比較

合金我們#鋁(%)主要差異相對成本績效評級
C63200C632008.7-9.5Lower Al, better ductility95%高的
C63020C6302010.0-11.5Higher Al, increased hardness105%很高
C62300C623008.5-10.0較低的ni強度降低85%中高
C95400C9540010.0-11.5沒有NI,較低的耐腐蝕性80%中等的
C95500C9550010.0-11.5Contains Ni, similar strength90%高的

4.2鎳鋁青銅替代品

表7:鎳鋁青銅替代品

合金我們#關鍵組成主要特性Cost Ratio to C63000最佳應用
C95800C95800Cu-9Al-4Fe-4Ni較高的耐腐蝕性110%Marine propellers, valves
C95700C95700CU-12AL-6FE-2NI強度較高,延展性較低105%重型軸承
C95900C95900CU-12AL-6NI-2.5FE優異的耐磨性115%飛機起落架零件

4.3非鋁青銅替代品

表8:非鋁青銅替代材料

材料類別示例合金關鍵屬性比較成本比相容性
磷青銅C52400較低的強度,更好的電導率70%低-中
錳青銅C86300Similar strength, lower corrosion resistance75%中等的
矽青銅C87300更好的可加工性,較低的磨損性80%中等的
鈹銅C17200更高的強度,優秀的春季特性170%中等的
鎳絲C75200較低的強度,良好的耐腐蝕性85%低的

4.4基於非Copper的替代方案

表9:基於非Copper的替代材料

材料類別示例等級比較性能成本比應用重疊
不銹鋼17-4PH較高的強度,較低的摩擦力70%中高
鎳合金鉻鎳鐵合金 625耐腐蝕性,成本較高180%海軍陸戰隊高
鈦合金Ti-6Al-4V更高的強度重量,成本要高得多300%中等的
Duplex Stainless2205Good corrosion resistance, lower cost80%中等的
複合軸承PTFE/Bronze低摩擦,負載能力有限65%低的

5。成本績效分析

5.1相對材料成本指數

Table 10: Relative Material Cost Index (C63000 = 100)

材料原料成本加工成本總成本指數成本趨勢(2年)
C63000100100100穩定的
cual10ni5fe4(en)95-10595-10595-105穩定的
C6320090-10095-10592-102穩定的
C9540075-8590-10080-90Slight decrease
C95800105-115100-110103-113增加
17-4PH SS65-7575-8568-78易揮發的
鉻鎳鐵合金 625170-190150-170160-180增加
Ti-6Al-4V280-320150-170240-270易揮發的

5.2按應用進行性能評級

表11:通過應用程序評級(1-10比例,10 =最佳)

材料航天海洋Oil & Gas重型機械總體價值等級
C6300098個8個98.5
銅鋁10鎳5鐵48個8個8個98.3
C632008個98個98.5
C954006個778個7.0
C958008個998個8.5
17-4PH SS978個8個8.0
鉻鎳鐵合金 62599978.5
Ti-6Al-4V108個76個7.8

6. 製造注意事項

6.1加工性比較

表12:製造過程適用性(1-10比例,10 =極好)

材料砂模鑄造離心鑄造熔模鑄造可加工性可焊性熱處理反應
C630008個98個6個5個9
銅鋁10鎳5鐵48個98個6個5個9
C63200998個76個8個
C954008個976個5個7
C958008個976個6個7
17-4PH SS6個78個5個8個9
鉻鎳鐵合金 6255個6個74個8個7
Ti-6Al-4V4個5個73個78個

6.2供應鏈考慮

表13:供應鏈因素

材料全球可用性交貨時間(週)供應商的多樣性價格穩定可回收性
C63000高的5-7高的中等的高的
銅鋁10鎳5鐵4高的5-7高的中等的高的
C63200高的4-6高的中等的高的
C95400高的3-5高的中等的高的
C95800中高5-8中等的低-中高的
17-4PH SS很高2-4很高中等的高的
鉻鎳鐵合金 625中等的8-12中等的低的中等的
Ti-6Al-4V中等的10-14中等的低的中等的

7。特定於應用的等效性

表14:申請推薦的替代方案

應用首選第二選擇第三選擇關鍵選擇因子
Aerospace bearingsC63000C63020Ti-6Al-4VStrength-to-weight
Marine shaftsC63000C95800鉻鎳鐵合金 625耐腐蝕性能
Oil & gas valvesC63000C9580017-4PH壓力容量
Heavy machinery gearsC63000C6320017-4PH耐磨性
High-temp applicationsC63000鉻鎳鐵合金 625C95800Temperature stability
結構成分C63000C6320017-4PH抗疲勞性
緊固件C6300017-4PHTi-6Al-4V力量
Bushings and bearingsC63000C63200C95400Load capacity

8。等效材料的選擇方法

表15:材料選擇的決策矩陣

選擇因子重量C63000銅鋁10鎳5鐵4C6320017-4PH SSC95800鉻鎳鐵合金 625
機械強度25%98個8個98個9
耐腐蝕性能20%8個8個8個7910
耐磨性15%98個978個7
成本效益15%7778個6個4個
可加工性10%6個6個75個6個4個
可用性10%8個8個8個976個
可焊性5%5個5個6個8個6個8個
加權分數100%8.057.657.907.707.657.40

9。區域市場的可用性和定價趨勢

Table 16: Regional Availability and Price Variations

地區C63000 Availability價格指數領先的供應商進口考慮
北美高的100Copper & Brass Fabricators Council members國內供應強大
歐洲高的105-110KME, Wieland, Aurubis歐盟材料認證
中國中高85-95Ningbo, Shanghai copper alloy suppliersQuality verification needed
日本中等的110-120JX Nippon Mining, Mitsubishi MaterialsHigh quality, premium price
印度中等的90-100Hindustan Copper, regional foundriesVariable quality
Middle East低-中115-125Mostly importedImport duties, lead times
澳大利亞中等的110-120Regional distributorsTransport costs factor

Table 17: Five-Year Price Trend Analysis (Index: 2020=100)

C63000C63200C9580017-4PH SSCopper IndexNickel Index
2020100100100100100100
2021118116122108125135
2022132128138116135150
2023128125135120130145
2024年125122130115128140
2025*120118128118125138

*Projected values

10. Conclusion and Procurement Recommendations

C63000 aluminum bronze offers exceptional performance in demanding applications requiring high strength, good corrosion resistance, and wear properties. The most direct equivalent alternatives are found in the European standard CuAl10Ni5Fe4 and the Chinese standard QAl10-5-5, which offer very similar performance characteristics with minimal cost variations.

C63200 presents an excellent alternative with slightly better machinability and similar mechanical properties at a comparable or slightly lower cost. For applications with extreme corrosion requirements, particularly in marine environments, C95800 nickel aluminum bronze may justify its 5-10% higher cost through superior performance and longevity.

For procurement professionals, the following strategic recommendations apply:

  1. Develop relationships with multiple suppliers across different regions to mitigate supply chain risks
  2. Always request material certification documentation to verify composition and properties
  3. Consider total cost of ownership including maintenance and replacement frequency, not just initial material cost
  4. For non-critical applications, evaluate 17-4PH stainless steel as a potential cost-saving alternative
  5. Monitor copper and nickel commodity prices, as these significantly impact aluminum bronze costs
  6. Maintain safety stock of critical components during periods of price volatility or supply constraints
  7. Develop standardized material substitution protocols for emergency situations

By carefully evaluating the equivalence factors presented in this analysis, procurement specialists and engineers can make informed decisions when selecting alternatives to C63000 aluminum bronze, balancing performance requirements with cost considerations and supply chain resilience.