1. Introduction

C95500 aluminum bronze is a premium nickel-aluminum bronze alloy recognized for its exceptional mechanical properties, wear resistance, and superior corrosion performance, particularly in demanding marine and aerospace applications. This comprehensive analysis examines C95500 alongside its potential equivalent alternatives, providing procurement specialists, engineers, and materials selection professionals with detailed comparisons of chemical composition, mechanical properties, manufacturing considerations, and cost-performance ratios. This guide aims to facilitate informed decision-making when sourcing materials for critical applications requiring high strength, excellent wear resistance, and corrosion protection.

2. C95500 Aluminum Bronze: Baseline Specifications

Table 1: Chemical Composition of C95500 Aluminum Bronze (%)

AlVớiFePbMnNiZn
10.5-11.5Rem.3.0-5.00tối đa 0,03tối đa 3,53,0-5,50tối đa 0,50tối đa 0,3
11.0*78.5*4.0*-1.0*5.0*0.15*0.1*

*Nominal values

Table 2: Mechanical Properties of C95500 Aluminum Bronze

Tài sảnGiá trịUnit
Sức căng650-760MPa
Sức mạnh năng suất280-340MPa
Kéo dài15-25%
Brinell độ cứng170-220HB
Tỉ trọng7.5g / cm³
Mô đun đàn hồi110GPa
Dẫn nhiệt42W/m·K
Hệ số giãn nở nhiệt16.2μm/m·K
Tinh dân điệnsố 8% IACS

3. Direct Equivalent Alternatives to C95500

3.1 International Standard Equivalents

Table 3: International Standards Equivalents for C95500

Quốc giaTiêu chuẩnChỉ địnhEquivalence Level
Hoa KỳASTHMAUNS C95500Reference
Châu ÂuTRÊNCuAl11Fe5Ni5Cao
nước ĐứcTỪCuAl11Ni5Fe5Cao
Vương quốc AnhBSCA105Cao
Nhật BảnJISCAC707Medium-High
Trung QuốcGBZCuAl11Ni5Fe5Cao
NgaGOSTBrAZhNMts 11-6-6Medium-High
Quốc tếISOCuAl11Ni5Fe5Cao

3.2 Chemical Composition Comparison

Table 4: Chemical Composition Comparison of C95500 and Its Direct Equivalents (%)

Hợp kimTiêu chuẩnAlVớiFePbMnNiKhác
C95500ASTHMA10.5-11.5Rem.3.0-5.00tối đa 0,03tối đa 3,53,0-5,50tối đa 0,5Zn≤0.3
CuAl11Fe5Ni5TRÊN10.0-12.0Rem.4.0-6.00tối đa 0,02tối đa 2.04.0-6.00tối đa 0,5Zn≤0.5
CA105BS10.0-11.5Rem.4.0-5.50tối đa 0,01tối đa 2.04.5-6.00tối đa 0,3Zn≤0.5
CAC707JIS10.0-12.0Rem.3.0-5.00tối đa 0,05tối đa 2.04.0-6.00.6 maxZn≤1.0
ZCuAl11Ni5Fe5GB10.0-12.0Rem.4.0-6.00tối đa 0,02tối đa 2.04.0-6.00tối đa 0,5Zn≤0.5

3.3 Mechanical Properties Comparison

Table 5: Mechanical Properties Comparison of C95500 and Direct Equivalents

Hợp kimĐộ bền kéo (MPa)Sức mạnh năng suất (MPa)Độ giãn dài (%)Độ cứng (HB)
C95500 (ASTM)650-760280-34015-25170-220
CuAl11Fe5Ni5 (EN)650-750280-35015-22170-220
CA105 (BS)650-750280-33515-20175-220
CAC707 (JIS)620-730270-33015-20165-215
ZCuAl11Ni5Fe5 (GB)650-750280-34015-22170-220

4. Alternative Material Categories

4.1 Other Aluminum Bronze Grades

Table 6: Alternative Aluminum Bronze Grades Comparison

Hợp kimUNS#Sự khác biệt chínhRelative CostPerformance Rating
C95800C95800Lower Al, higher Ni, better corrosion resistance110%Rất cao
C95400C95400Lower Ni, reduced strength and corrosion resistance85%Medium-High
C95900C95900Higher Al, increased hardness, less ductile105%Cao
C63000C63000Different Al-Ni ratio, higher strength115%Rất cao
C63200C63200Lower Al, better ductility, similar strength110%Cao

4.2 Nickel Aluminum Bronze Equivalents

Table 7: Nickel Aluminum Bronze Equivalents

Hợp kimUNS#Key CompositionThuộc tính chínhCost Ratio to C95500Best Applications
C95800C95800Cu-9Al-4Fe-4NiSuperior seawater corrosion110%Marine propellers, valves
C95700C95700Cu-12Al-6Fe-2NiHigher hardness, lower ductility95%Heavy-duty bearings
C96900C96900Cu-16Al-3Fe-4NiVery high strength and wear resistance130%Aerospace components
C96400C96400Cu-11Al-6Fe-3Ni-3MnKhả năng chống mài mòn tuyệt vời105%Sliding components
C95520C95520Cu-11Al-4Fe-5Ni-SiEnhanced machinability105%Precision components

4.3 Alternative Material Categories

Table 8: Non-Aluminum Bronze Alternative Materials

Material CategoryExample GradeComparative PerformanceCost RatioApplication Overlap
Manganese BronzeC86300Lower corrosion resistance, similar strength80%Trung bình
Thép không gỉ17-4PHHigher strength, lower friction90%Medium-High
Hợp kim nikenMonel K-500Superior corrosion, higher strength, higher cost175%High for marine
Duplex SS2205Good corrosion, lower wear resistance95%Trung bình
Titanium AlloysTi-6Al-4VHigher strength-to-weight, much higher cost250%Trung bình

5. Cost-Performance Analysis

5.1 Relative Material Cost Index

Table 9: Relative Material Cost Index (C95500 = 100)

Vật tưChi phí nguyên liệu thôChi phí xử lýTotal Cost IndexCost Trend (2-Year)
C95500100100100Stable
CuAl11Fe5Ni5 (EN)95-10595-10595-105Stable
C95800105-115100-110103-113Slight increase
C9540080-9090-10083-93Stable
C63000110-120105-115108-118Increasing
17-4PH SS85-9595-10588-98Volatile
Monel K-500170-190150-170165-185Increasing

5.2 Performance Rating by Application

Table 10: Performance Rating by Application (1-10 scale, 10=best)

Vật tưỨng dụng hàng hảiKhông gian vũ trụOil & GasHeavy IndustryOverall Value Rating
C955009số 8số 898.5
CuAl11Fe5Ni59số 8số 898.5
C9580010số 89số 88,8
C95400767số 87,0
C63000số 89số 898.5
17-4PH SS7số 8số 8số 87,8
Monel K-500109978,8

6. Manufacturing Considerations

6.1 Processability Comparison

Table 11: Manufacturing Process Suitability (1-10 scale, 10=excellent)

Vật tưSand CastingCentrifugal CastingInvestment CastingKhả năng gia côngKhả năng hànHeat Treatment Response
C95500số 89766số 8
CuAl11Fe5Ni5số 89766số 8
C95800số 89767số 8
C954009số 87757
C63000số 89số 8659
17-4PH SS67số 85số 89
Monel K-50067747số 8

6.2 Supply Chain Considerations

Table 12: Supply Chain Factors

Vật tưGlobal AvailabilityLead Time (weeks)Supplier DiversityPrice StabilityKhả năng tái chế
C95500Medium-High4-6Medium-HighTrung bìnhCao
CuAl11Fe5Ni5Medium-High4-6Medium-HighTrung bìnhCao
C95800Trung bình5-8Trung bìnhMedium-LowCao
C95400Cao3-5CaoMedium-HighCao
C63000Trung bình5-7Trung bìnhTrung bìnhCao
17-4PH SSCao3-5CaoTrung bìnhCao
Monel K-500Low-Medium8-12Low-MediumLowMedium-High

7. Application-Specific Equivalence

Table 13: Recommended Alternatives by Application

Ứng dụngFirst ChoiceSecond ChoiceThird ChoiceKey Selection Factor
Marine propellersC95800C95500Monel K-500Seawater corrosion
Valve seatsC95500C6300017-4PHHao mòn điện trở
Aircraft bearingsC95500C63000C95900Strength/durability
Offshore equipmentC95800C955002205 Duplex SSChống ăn mòn
Linh kiện bơmC95500C95800C95400Erosion resistance
Gears and pinionsC95500C6300017-4PHFatigue strength
Wear platesC95900C95500C86300Abrasion resistance
Sứ xuyênC95500C95400C95520Load bearing/wear

8. Selection Methodology for Equivalent Materials

Table 14: Decision Matrix for Material Selection

Selection FactorTrọng lượngC95500CuAl11Fe5Ni5C95800C95400C6300017-4PH SS
Mechanical strength20%số 8số 8số 8799
Chống ăn mòn25%số 8số 897số 87
Hao mòn điện trở20%99số 8số 897
Cost-effectiveness15%776số 867
Khả năng gia công10%666765
khả dụng10%77697số 8
Weighted Score100%7,857,857.707 giờ 457.957.40

9. Regional Market Availability and Pricing Trends

Table 15: Regional Availability and Price Variations

RegionC95500 AvailabilityPrice IndexLeading SuppliersImport Considerations
North AmericaCao100Columbia Metals, Concast MetalsDomestic supply robust
Châu ÂuMedium-High105-115KME, Lebronze alloysEU material certifications
Trung QuốcMedium-High85-95Various foundriesQuality verification critical
Nhật BảnTrung bình115-125Mitsubishi Materials, JX NipponPremium quality, higher cost
Ấn ĐộTrung bình90-100Multiple foundriesQuality consistency variable
Middle EastLow-Medium120-130Mostly importedImport duties, lead times
Châu ÚcTrung bình115-125Regional distributorsTransport costs significant

Table 16: Five-Year Price Trend Analysis (Index: 2020=100)

NămC95500C95800C95400C6300017-4PH SSCopper IndexNickel Index
2020100100100100100100100
2021120125118122110125135
2022135142130138118135150
2023130138125132120130145
2024125132120128115125140
2025*122130115125112120135

*Projected values

10. Conclusion and Procurement Recommendations

C95500 nickel-aluminum bronze offers exceptional performance in demanding applications requiring a combination of high strength, excellent wear resistance, and good corrosion properties. The most direct equivalent alternatives are found in the European standard CuAl11Fe5Ni5 and the Chinese standard ZCuAl11Ni5Fe5, which offer very similar performance characteristics with minimal cost variations.

For applications requiring superior seawater corrosion resistance, C95800 provides enhanced performance at a modest 5-10% cost increase. For less demanding applications, C95400 offers good performance at approximately 10-15% lower cost and greater availability. C63000 presents a viable alternative for applications requiring higher strength, though at a slightly higher cost.

For procurement professionals, the following strategic recommendations apply:

  1. Always request material certification documentation with chemical analysis to verify composition compliance
  2. Consider total cost of ownership including lifecycle maintenance and replacement costs
  3. Develop relationships with multiple qualified suppliers to ensure supply chain resilience
  4. For critical marine applications, verify specific corrosion performance data in relevant environments
  5. Monitor nickel prices as a leading indicator, as nickel content significantly impacts material cost
  6. Implement material equivalence approval protocols to facilitate substitutions when necessary
  7. Consider regional pricing variations when sourcing for large projects
  8. For high-volume applications, evaluate the feasibility of long-term supply agreements to stabilize pricing
  9. Maintain safety stock of critical components during periods of commodity price volatility

By carefully evaluating the equivalence factors presented in this analysis, procurement specialists and engineers can make informed decisions when selecting alternatives to C95500 aluminum bronze, balancing performance requirements with cost considerations and ensuring supply chain resilience in a dynamic market environment.