Giới thiệu
C63000 is a nickel-aluminum bronze alloy known for its exceptional mechanical properties, corrosion resistance, and versatility in application. These features make it a preferred choice in marine, industrial, and aerospace sectors. Understanding the equivalent grades of C63000 is essential for engineers and material specialists to ensure compatibility and optimal performance across various projects. This article provides a comprehensive overview of C63000, including its specifications, common equivalent materials, and practical applications.
1. Importance of Equivalent Grades
The concept of equivalent grades is vital in material science. Equivalent grades refer to alternate materials that can perform similarly under specific conditions. This is particularly important when sourcing materials across different standards or dealing with supply chain issues. In the case of C63000, knowing its equivalents allows for flexibility in project design and sourcing.
2. Chemical Composition of C63000
The chemical composition of C63000 plays a crucial role in defining its physical and mechanical properties. Below is the standard composition as specified by AMS 4640:
| Yếu tố | Phạm vi phần trăm |
|---|---|
| Đồng | Rem. (Remainder) |
| Tin | 0.20% |
| Kẽm | 0.30% |
| Sắt | 2.00 – 4.00% |
| Niken | 4.00 – 5.50% |
| Nhôm | 9.00 – 11.00% |
| Mangan | 1.50% |
| Silicon | 0.25% |
Significance of Composition
- Đồng is the primary element, dictating most properties.
- The addition of nhôm enhances corrosion resistance and strength.
- Niken contributes to mechanical strength and improves overall durability.
3. Equivalent Specifications
C63000 is recognized in multiple standards, making it easier to find substitutes that maintain similar properties. The following table details the equivalent specifications of C63000:
| CDA | ASTHMA | SAE | AMS | Liên bang | Quân đội |
|---|---|---|---|---|---|
| C63000 | B150, B150M | J461, J463 | 4640 | QQ-C-465B AMD1 | - |
Implications of Equivalent Grades
- Engaging with these equivalent materials can help address supply issues.
- Standards such as ASTM and SAE ensure that materials meet specific performance benchmarks, thereby streamlining procurement processes.
4. Mechanical Properties
The mechanical properties of C63000 highlight its strength and durability, making it suitable for demanding applications. The following tables summarize the mechanical properties based on size:
4.1 Mechanical Properties for Various Sizes
Up to 1 inch (Rounds / Hexagons / Octagons)
| Tài sản | Tối thiểu | Unit |
|---|---|---|
| Sức căng | 110 | ksi (760 MPa) |
| Sức mạnh năng suất | 68 | ksi (470 MPa) |
| Elongation in 4D | 10 | % |
| Độ cứng | 201-248 | HB |
Over 1 inch to 2 inches
| Tài sản | Tối thiểu | Unit |
|---|---|---|
| Sức căng | 110 | ksi (760 MPa) |
| Sức mạnh năng suất | 60 | ksi (415 MPa) |
| Elongation in 4D | 10 | % |
| Độ cứng | 201-248 | HB |
Over 2 inches to 3 inches
| Tài sản | Tối thiểu | Unit |
|---|---|---|
| Sức căng | 105 | ksi (725 MPa) |
| Sức mạnh năng suất | 55 | ksi (380 MPa) |
| Elongation in 4D | 10 | % |
| Độ cứng | 187-241 | HB |
Over 3 inches to 5 inches
| Tài sản | Tối thiểu | Unit |
|---|---|---|
| Sức căng | 100 | ksi (690 MPa) |
| Sức mạnh năng suất | 50 | ksi (345 MPa) |
| Elongation in 4D | 10 | % |
| Độ cứng | 187-241 | HB |
4.2 General Observations
These mechanical properties make C63000 suitable for a wide range of applications, from marine hardware to critical aerospace components.
5. Physical Properties
C63000 possesses several physical attributes critical to its performance in different environments. The following table summarizes key physical properties:
| Tài sản | Giá trị |
|---|---|
| Điểm nóng chảy - Chất lỏng | 1930 °F (1054 °C) |
| Điểm nóng chảy – Chất rắn | 1895 °F (1035 °C) |
| Tỉ trọng | 0.274 lb/in³ (7.58 g/cm³) |
| Tinh dân điện | 7% IACS |
| Dẫn nhiệt | 22.6 Btu/sq ft/ft hr/°F |
| Nhiệt dung riêng | 0.09 Btu/lb/°F |
Importance of Physical Properties
These properties are vital when considering applications that may involve high temperatures, electrical conductivity, or significant weight constraints.
6. Fabrication and Machinability
C63000 allows for various methods of fabrication. The suitability of different techniques varies:
| Kỹ thuật | Sự phù hợp |
|---|---|
| Hàn hồ quang được che chắn bằng khí | Tốt |
| Hàn hồ quang kim loại tráng | Tốt |
| Spot Welding | Tốt |
| Làm việc nguội | Nghèo |
| Hình thành nóng | Tốt |
Fabrication Considerations
Understanding the capabilities and limitations of these fabrication methods helps manufacturers optimize production processes and reduce costs.
7. Applications
C63000 is utilized in a wide array of applications across different industries due to its properties:
7.1 Marine Applications
- Shipbuilding
- Pumps and propellers
- phần cứng hàng hải
7.2 Industrial Applications
- Bánh răng
- Vòng bi
- Fluid power applications
7.3 Aerospace Applications
- Structural components
- Chốt
- Linh kiện tuabin
Phần kết luận
C63000 nickel-aluminum bronze alloy is a versatile material with excellent mechanical and physical properties, making it suitable for various applications across multiple industries. By understanding its specifications and equivalent grades, engineers and material specialists can ensure proper material selection to meet specific project needs.
Summary of Key Points
- C63000 has a unique chemical composition vital for its performance.
- Knowledge of equivalent grades allows for flexibility in material sourcing.
- Mechanical and physical properties make it suitable for marine, industrial, and aerospace applications.
This comprehensive overview serves as a foundation for further exploration into C63000 and its applications, supporting the engineering community in making informed decisions.