Hastelloy C-4 Açıklama
Hastelloy® C-4 bir Hastelloy® kalitesidir bu bir nikel-molibden alaşımıdır. C-4'ü de içeren birçok farklı Hastelloy® kalitesi vardır. Hastelloy® kalitelerinin her biri belirli bir amaç için optimize edilmiştir. Molibden Hastelloy®'u yüksek sıcaklıklarda daha sert ve daha güçlü hale getirir. Bu alaşım elementi ve malzemeye kazandırdığı özellikler aynı zamanda kaynak uygulamaları için de mükemmel olmasını sağlar. Bu nikel alaşımları kolaylıkla üretilebilir ve şekillendirilebilir. Ayrıca iyi süneklik gösterirler ve soğuk işlenebilmektedirler.
Hastelloy®'un tüm dereceleri korozyona dayanıklı bir alaşım olarak kabul edilir, çünkü her derece çeşitli korozif ortamlara karşı üstün direnç gösterir. Hastelloy®, oksitleyici tuzlar ve indirgeyici maddeler gibi yüksek derecede oksitleyici aşındırıcılara karşı olağanüstü dirence sahiptir, bu da onu orta ila şiddetli aşındırıcı ortamlarda kullanılan uygulamalar için mükemmel bir alaşım haline getirir.
Hastelloy C-4 Nikel Esaslı Süperalaşım
Hastelloy C-4 is an austenitic low-carbon nickel-molybdenum-chromium alloy. The main difference between Hastelloy C-4 and other alloys of similar chemical composition developed earlier is the low carbon, silicon, iron, and tungsten content. Such a chemical composition makes it exhibit excellent stability at 650-1040°C, improves the ability to resist intergranular corrosion, and can avoid edge line corrosion sensitivity and weld heat-affected zone corrosion under appropriate manufacturing conditions. Hastelloy C-4 has excellent corrosion resistance to most corrosive media, especially in the reduced state. It has excellent local corrosion resistance among halides.
Hastelloy C-4 welding can be welded by various welding processes, such as tungsten electrode inert gas shielded welding, plasma arc welding, manual sub-arc welding, metal inert gas shielded welding, and molten inert gas shielded welding. Priority is given to pulse arc welding. Before welding, the material needs to be annealed to remove oxide scale, oil stains and various marking marks. A wide range of about 25mm on both sides of the weld needs to be polished to a bright metal surface.
HASTELLOY C-4 alloy is a nickel-chromium-molybdenum alloy with outstanding high-temperature stability as evidenced by high ductility and corrosion resistance even after aging in the 1200 to 1900°F (649 to 1038°C) range. This alloy resists the formation of grain-boundary precipitates in the weld heat-affected zone, thus making it suitable for most chemical process applications in the as-welded condition. C-4 alloy also has excellent resistance to stress-corrosion cracking and to oxidizing atmospheres up to 1900°F (1038°C).
HASTELLOY C-4 alloy has exceptional resistance to a wide variety of chemical process environments. These include hot contaminated mineral acids, solvents, chlorine and chlorine contaminated media (organic and inorganic), dry chlorine, formic and acetic acids, acetic anhydride, and seawater and brine solutions.
Hastelloy C-4 Chemical Composition:
| ％ | İçinde | Ay | Fe | CR | ortak | C | Mn | V | Ve | P | S | K |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| MlN | Denge | 14 | – | 14 | 2.5 | |||||||
| MAX | 18 | 3 | 18 | 2 | 00,015 | 3 | 0.2 | 0.1 | 00,03 | 00,01 | 3.5 |
Hastelloy C-4 Mechanical Properties:
| Yoğunluk | Erime noktası | Heat-Treatment | Tensile Strength (Rm N/mm2) | Yield Strength (RP0.2N/mm2) | Elogation A5 % |
|---|---|---|---|---|---|
| 8.94g/cm3 | 1325-1370°C | Tavlama | 690 | 276 | 40 |
Hastelloy C-4 Application:
It has been widely used in most chemical fields and high-temperature environments. Typical application areas:
- Flue Gas Desulfurization System
- Pickling and acid regeneration plant
- Production of acetic acid and agrochemicals
- Titanium dioxide production (chlorine method)
- Electrolytic plating
