C90800 Product description:
Here’s the product description with a brief introduction:
C90800 High-Tin Bronze: Premium Alloy for Industrial Excellence
C90800 is a high-performance copper-tin alloy engineered for demanding industrial applications. This versatile material offers a unique combination of properties that make it indispensable in various sectors:
- Copper alloy with 11-13% tin content
- Alta resistência e excelente resistência ao desgaste
- Ideal for heavy-load, low-speed applications
- Enhanced hardness and corrosion resistance
- Common uses: industrial gears, marine components, bearings
- Good machinability and casting properties
- Available in bars, tubes, plates, and other forms
- Suitable for demanding, high-durability applications
- Complies with drinking water safety standards
- Balances strength, wear resistance, and corrosion protection
C90800 High-Tin Bronze: A Comprehensive Product Guide
C90800 high-tin bronze is a copper-based alloy renowned for its exceptional strength, wear resistance, and performance under heavy loads and low speeds. This comprehensive guide delves into the various aspects of C90800 tin bronze, including its composition, properties, applications, and manufacturing processes.
Composição química
The chemical composition of C90800 tin bronze is crucial to its performance characteristics. The following table outlines the elemental breakdown and the role of each element:
| Elemento | Faixa percentual | Role in the Alloy |
|---|---|---|
| Cobre | 85.00 – 89.00% | Primary matrix, provides good thermal and electrical conductivity |
| Estanho (Sn) | 11.00 – 13.00% | Increases strength and wear resistance, improves corrosion resistance |
| Chumbo (Pb) | 0.25% max | Enhances machinability, reduces friction |
| Zinco (Zn) | 0.25% max | Increases strength, improves fluidity |
| Ferro (Fe) | 0.15% max | Refines grain structure, increases strength |
| Fósforo (P) | 0.30% max* | Increases hardness, improves fluidity |
| Níquel (Ni) | 0.50% max | Enhances strength and corrosion resistance |
| Alumínio (Al) | 00,005% no máximo | Acts as a deoxidizer, improves mechanical properties |
| Enxofre (S) | 00,05% no máximo | Impurity, typically kept at low levels |
| Antimônio (Sb) | 00,20% no máximo | Increases hardness, improves creep resistance |
| Silício (Si) | 00,005% no máximo | Increases strength, improves fluidity |
*Note: For continuous castings, P shall be 1.5% max.
Propriedades mecânicas
The mechanical properties of C90800 tin bronze contribute to its suitability for various industrial applications:
| Propriedade | Valor |
|---|---|
| Resistência à tração (min) | 35 ksi (241 MPa) |
| Força de rendimento (min) | 17 ksi (117 MPa) |
| Alongamento (min) | 10% |
| Dureza Brinell | 65 BHN (typical) |
| Densidade | 0.317 lb/in³ at 68°F |
Desempenho em diferentes temperaturas
While specific temperature-related data for C90800 is not provided, tin bronzes generally exhibit good performance across a range of temperatures:
| Faixa de temperatura | Características de desempenho |
|---|---|
| Baixa Temperatura (-50°C a 0°C) | Maintains strength and ductility |
| Temperatura ambiente (0°C a 30°C) | Desempenho ideal para a maioria das aplicações |
| Temperatura Elevada (30°C a 200°C) | Retains strength, slight decrease in hardness |
| High Temperature (200°C to 400°C) | Gradual decrease in strength, still usable for some applications |
Aplicações Industriais
C90800 tin bronze finds use in various industries due to its unique properties:
| Indústria | Formulários |
|---|---|
| Industrial | Speed reducers, worm gears |
| Marinho | Impulsores de bomba, corpos de válvula |
| Construção | Componentes móveis de pontes, plataformas giratórias para pontes |
| Automotivo | Piston rings, bushings |
| General Engineering | High-strength bearings, steam fittings |
Disponibilidade de formato e tamanho
C90800 tin bronze is available in various shapes and sizes to suit different manufacturing needs:
| Forma | Faixa de tamanho | Common Applications | Notas |
|---|---|---|---|
| Solid Bars | 25mm – 150mm diameter | Bearings, gears, propeller shafts | Custom lengths available, standard length 3660mm |
| Tubos | 25mm – 150mm outer diameter | Bushings, pump bodies, valves | Wall thickness varies, consult manufacturer |
| Pratos | 6mm – 100mm thickness, up to 1000mm width | Wear plates, flanges, large bearings | Can be cut to specific sizes |
| Forjados | Up to 2000kg | Large machinery parts, marine components | Formas personalizadas possíveis |
| Fundições | No size limit | Pump casings, valve bodies, gearboxes | Complex shapes possible, consider mold design |
| Arame | 1mm – 10mm diameter | Welding wire, small springs | Usually supplied in coils |
| Hexagonal Bars | 10mm – 60mm across flats | Bolts, nuts, special fasteners | Standard length 3000mm |
| Square Bars | 10mm – 100mm side length | Tools, dies, machine parts | Custom lengths available, standard 3000mm |
Additional information:
- All shapes can be customized to customer specifications
- Tolerances can meet ISO f7 grade
- Surface finishing services available (e.g., polishing, nickel plating)
- Longer lead times may be required for large castings and forgings
- Minimum order quantities may apply for certain special sizes
Padrões de produção
C90800 tin bronze complies with several important standards and regulations:
| Standard/Regulation | Descrição |
|---|---|
| Federal Safe Drinking Water Act (SDWA) | Ensures material safety for drinking water applications |
| S. 3874 Lei Federal de Redução de Chumbo em Água Potável | Limits lead content in drinking water systems |
| Califórnia AB1953 | State-specific regulation for lead content in plumbing |
| Lei de Vermont 193 | State-specific regulation for lead in consumer products |
Padrões Internacionais e Graus Correspondentes
While specific international standards for C90800 are not provided in the given information, tin bronzes often have equivalent or similar grades in different countries:
| País/Região | Padrão | Grau equivalente/semelhante |
|---|---|---|
| EUA | ASTM | C90800 |
| Europa | DENTRO | CuSn12 |
| Japão | ELE | CAC904 |
| China | GB | ZCuSn12 |
| Reino Unido | BS | PB4 |
Características de soldagem
Welding tin bronze requires specific techniques due to its composition:
| Método de soldagem | Aptidão | Notas |
|---|---|---|
| Soldagem a arco de gás tungstênio (GTAW) | Bom | Preferred for thin sections |
| Soldagem a arco metálico a gás (GMAW) | Bom | Adequado para seções mais espessas |
| Soldagem por arco metálico blindado (SMAW) | Justo | Requer seleção adequada de eletrodo |
| Soldagem Oxiacetileno | Pobre | Não recomendado devido à alta entrada de calor |
Características de processamento
C90800 can be processed using various methods:
| Processo | Aptidão | Notas |
|---|---|---|
| Usinagem | Bom | Moderate machinability |
| Formação | Justo | Formabilidade limitada devido ao alto teor de estanho |
| Fundição | Excelente | Amplamente utilizado em aplicações de fundição |
| Forjamento | Pobre | Not typically forged due to high tin content |
Polimento
Polishing C90800 can enhance its appearance and surface properties:
| Método de polimento | Eficácia | Notas |
|---|---|---|
| Polimento Mecânico | Bom | Alcança alto brilho |
| Polimento Químico | Justo | Can be used for complex shapes |
| Eletropolimento | Bom | Proporciona acabamento suave e brilhante |
Tratamento térmico
Heat treatment can modify the properties of C90800:
| Tratamento térmico | Propósito | Processo |
|---|---|---|
| anelamento | Alívio do estresse, suavização | Heat to 600-650°C, slow cool |
| Extinção | Endurecimento | Rapid cooling from 760-870°C |
| Revenimento | Stress relief after quenching | Heat to 200-300°C, air cool |
Processamento a frio
Cold working can alter the mechanical properties of C90800:
| Método de trabalho a frio | Efeito nas propriedades |
|---|---|
| Laminação a Frio | Aumenta a resistência, reduz a ductilidade |
| Desenho a frio | Melhora o acabamento superficial e a precisão dimensional |
| Forjamento a frio | Limited applicability due to high tin content |
Vantagens e desvantagens
C90800 tin bronze has several pros and cons:
| Vantagens | Desvantagens |
|---|---|
| Força elevada | Relatively high cost |
| Excelente resistência ao desgaste | Formabilidade limitada |
| Boa resistência à corrosão | Condutividade elétrica mais baixa que o cobre puro |
| Baixo coeficiente de atrito | Potential for tin pest at very low temperatures |
| Adequado para cargas pesadas | Não é adequado para aplicações de alta velocidade |
Produtos semelhantes e comparação
C90800 is part of a family of tin bronzes. Here’s a comparison with similar alloys:
| Liga | Cu% | Sn % | Outros elementos | Principais diferenças |
|---|---|---|---|---|
| C90800 | 85-89 | 11-13 | Pb, Zn, Fe, P, Ni | Liga base para comparação |
| C90700 | 88-90 | 10-12 | Pb, Zn, Ni | Slightly lower tin, higher copper |
| C91000 | 83-85 | 15-17 | Pb, Zn | Higher tin content, increased hardness |
| C91100 | 82-84 | 16-18 | Pb, Zn | Estanho ainda mais alto, dureza máxima |
| C90500 | 86-89 | 9-11 | Pb, Zn, Ni | Menor estanho, maior ductilidade |
Conclusão
- C90800 high-tin bronze is a versatile alloy with unique properties
- High strength, excellent wear resistance, and good corrosion resistance
- Suitable for heavy loads and low-speed applications
- Wide range of industrial applications
- Available in various shapes and sizes
- Properties can be modified through heat treatment and cold working
- Relatively high cost
- Formabilidade limitada
- Condutividade elétrica mais baixa que o cobre puro
- Potential for tin pest at very low temperatures
- Consider specific requirements, operating conditions, and economic factors when selecting
- Compare with similar tin bronze alloys for optimal choice
- Valuable material for engineers and designers
- Proven track record in various industries
- Strong candidate for demanding applications in modern engineering and manufacturing
