1. Introdução

C95500 aluminum bronze is a premium nickel-aluminum bronze alloy recognized for its exceptional mechanical properties, wear resistance, and superior corrosion performance, particularly in demanding marine and aerospace applications. This comprehensive analysis examines C95500 alongside its potential equivalent alternatives, providing procurement specialists, engineers, and materials selection professionals with detailed comparisons of chemical composition, mechanical properties, manufacturing considerations, and cost-performance ratios. This guide aims to facilitate informed decision-making when sourcing materials for critical applications requiring high strength, excellent wear resistance, and corrosion protection.

2. C95500 Aluminum Bronze: Baseline Specifications

Table 1: Chemical Composition of C95500 Aluminum Bronze (%)

AlCuFePbMnDentroEZn
10.5-11.5Rem.3,0-5,000,03 máx.3,5 máx.3.0-5.500,5 máx.00,3 máx.
11.0*78.5*4.0*1.0*5.0*0.15*0.1*

*Nominal values

Table 2: Mechanical Properties of C95500 Aluminum Bronze

PropriedadeValorUnidade
Resistência à tracção650-760MPa
Força de rendimento280-340MPa
Alongamento15-25%
Dureza Brinell170-220HB
Densidade7,5g/cm³
Módulos de elasticidade110GPa
Condutividade térmica42S/m·K
Coeficiente de Expansão Térmica16.2μm/m·K
Condutividade elétrica8% IACS

3. Direct Equivalent Alternatives to C95500

3.1 International Standard Equivalents

Table 3: International Standards Equivalents for C95500

PaísPadrãoDesignaçãoEquivalence Level
EUAASTMUNS C95500Reference
EuropaDENTROCuAl11Fe5Ni5Alto
AlemanhaA PARTIR DECuAl11Ni5Fe5Alto
Reino UnidoBSCA105Alto
JapãoELECAC707Médio-alto
ChinaGBZCuAl11Ni5Fe5Alto
RússiaGOSTBrAZhNMts 11-6-6Médio-alto
InternacionalISOCuAl11Ni5Fe5Alto

3.2 Chemical Composition Comparison

Table 4: Chemical Composition Comparison of C95500 and Its Direct Equivalents (%)

LigaPadrãoAlCuFePbMnDentroEOutros
C95500ASTM10.5-11.5Rem.3,0-5,000,03 máx.3,5 máx.3.0-5.500,5 máx.Zn≤0.3
CuAl11Fe5Ni5DENTRO10.0-12.0Rem.4.0-6.00.02 máx2,0 máx.4.0-6.000,5 máx.Zn≤0.5
CA105BS10.0-11.5Rem.4.0-5.500,01 máx.2,0 máx.4.5-6.000,3 máx.Zn≤0.5
CAC707ELE10.0-12.0Rem.3,0-5,000,05 máx.2,0 máx.4.0-6.00.6 maxZn≤1.0
ZCuAl11Ni5Fe5GB10.0-12.0Rem.4.0-6.00.02 máx2,0 máx.4.0-6.000,5 máx.Zn≤0.5

3.3 Mechanical Properties Comparison

Table 5: Mechanical Properties Comparison of C95500 and Direct Equivalents

LigaResistência à tração (MPa)Força de rendimento (MPa)Alongamento (%)Dureza (HB)
C95500 (ASTM)650-760280-34015-25170-220
CuAl11Fe5Ni5 (EN)650-750280-35015-22170-220
CA105 (BS)650-750280-33515-20175-220
CAC707 (JIS)620-730270-33015-20165-215
ZCuAl11Ni5Fe5 (GB)650-750280-34015-22170-220

4. Alternative Material Categories

4.1 Other Aluminum Bronze Grades

Table 6: Alternative Aluminum Bronze Grades Comparison

LigaUNS#Principais diferençasRelative CostPerformance Rating
C95800C95800Lower Al, higher Ni, better corrosion resistance110%Muito alto
C95400C95400Lower Ni, reduced strength and corrosion resistance85%Médio-alto
C95900C95900Higher Al, increased hardness, less ductile105%Alto
C63000C63000Different Al-Ni ratio, higher strength115%Muito alto
C63200C63200Lower Al, better ductility, similar strength110%Alto

4.2 Nickel Aluminum Bronze Equivalents

Table 7: Nickel Aluminum Bronze Equivalents

LigaUNS#Key CompositionPropriedades principaisCost Ratio to C95500Best Applications
C95800C95800Cu-9Al-4Fe-4NiSuperior seawater corrosion110%Marine propellers, valves
C95700C95700Cu-12Al-6Fe-2NiHigher hardness, lower ductility95%Rolamentos para serviços pesados
C96900C96900Cu-16Al-3Fe-4NiVery high strength and wear resistance130%Aerospace components
C96400C96400Cu-11Al-6Fe-3Ni-3MnExcelente resistência ao desgaste105%Sliding components
C95520C95520Cu-11Al-4Fe-5Ni-SiEnhanced machinability105%Precision components

4.3 Alternative Material Categories

Table 8: Non-Aluminum Bronze Alternative Materials

Material CategoryExample GradeComparative PerformanceCost RatioApplication Overlap
Manganese BronzeC86300Lower corrosion resistance, similar strength80%Médio
Aço inoxidável17-4PHHigher strength, lower friction90%Médio-alto
Ligas de níquelMonel K-500Superior corrosion, higher strength, higher cost175%High for marine
Duplex SS2205Good corrosion, lower wear resistance95%Médio
Titanium AlloysTi-6al-4VHigher strength-to-weight, much higher cost250%Médio

5. Cost-Performance Analysis

5.1 Relative Material Cost Index

Table 9: Relative Material Cost Index (C95500 = 100)

MaterialCusto da matéria-primaCusto de processamentoTotal Cost IndexCost Trend (2-Year)
C95500100100100Stable
CuAl11Fe5Ni5 (EN)95-10595-10595-105Stable
C95800105-115100-110103-113Slight increase
C9540080-9090-10083-93Stable
C63000110-120105-115108-118Increasing
17-4PH SS85-9595-10588-98Volatile
Monel K-500170-190150-170165-185Increasing

5.2 Performance Rating by Application

Table 10: Performance Rating by Application (1-10 scale, 10=best)

MaterialAplicações marítimasAeroespacialOil & GasHeavy IndustryOverall Value Rating
C9550098898,5
CuAl11Fe5Ni598898,5
C95800108988.8
C9540076787,0
C6300089898,5
17-4PH SS78887,8
Monel K-500109978.8

6. Considerações de fabricação

6.1 Processability Comparison

Table 11: Manufacturing Process Suitability (1-10 scale, 10=excellent)

MaterialSand CastingFundição CentrífugaInvestment CastingMaquinabilidadeSoldabilidadeHeat Treatment Response
C95500897668
CuAl11Fe5Ni5897668
C95800897678
C95400987757
C63000898659
17-4PH SS678589
Monel K-500677478

6.2 Supply Chain Considerations

Table 12: Supply Chain Factors

MaterialGlobal AvailabilityLead Time (weeks)Supplier DiversityPrice StabilityRecyclability
C95500Médio-alto4-6Médio-altoMédioAlto
CuAl11Fe5Ni5Médio-alto4-6Médio-altoMédioAlto
C95800Médio5-8MédioMédio-baixoAlto
C95400Alto3-5AltoMédio-altoAlto
C63000Médio5-7MédioMédioAlto
17-4PH SSAlto3-5AltoMédioAlto
Monel K-500Baixo-médio8-12Baixo-médioBaixoMédio-alto

7. Application-Specific Equivalence

Table 13: Recommended Alternatives by Application

InscriçãoFirst ChoiceSegunda escolhaThird ChoiceKey Selection Factor
Marine propellersC95800C95500Monel K-500Seawater corrosion
Valve seatsC95500C6300017-4PHResistência ao desgaste
Aircraft bearingsC95500C63000C95900Strength/durability
Offshore equipmentC95800C955002205 Duplex SSResistência à corrosão
Componentes da bombaC95500C95800C95400Erosion resistance
Gears and pinionsC95500C6300017-4PHFatigue strength
Wear platesC95900C95500C86300Abrasion resistance
BuchasC95500C95400C95520Load bearing/wear

8. Selection Methodology for Equivalent Materials

Table 14: Decision Matrix for Material Selection

Selection FactorPesoC95500CuAl11Fe5Ni5C95800C95400C6300017-4PH SS
Mechanical strength20%888799
Resistência à corrosão25%889787
Resistência ao desgaste20%998897
Cost-effectiveness15%776867
Maquinabilidade10%666765
Disponibilidade10%776978
Weighted Score100%7,857,857.707h457.957.40

9. Regional Market Availability and Pricing Trends

Table 15: Regional Availability and Price Variations

RegiãoC95500 AvailabilityPrice IndexLeading SuppliersImport Considerations
North AmericaAlto100Columbia Metals, Concast MetalsDomestic supply robust
EuropaMédio-alto105-115KME, Lebronze alloysEU material certifications
ChinaMédio-alto85-95Various foundriesQuality verification critical
JapãoMédio115-125Mitsubishi Materials, JX NipponPremium quality, higher cost
ÍndiaMédio90-100Multiple foundriesQuality consistency variable
Middle EastBaixo-médio120-130Mostly importedImport duties, lead times
AustráliaMédio115-125Regional distributorsTransport costs significant

Table 16: Five-Year Price Trend Analysis (Index: 2020=100)

AnoC95500C95800C95400C6300017-4PH SSCopper IndexNickel Index
2020100100100100100100100
2021120125118122110125135
2022135142130138118135150
2023130138125132120130145
2024125132120128115125140
2025*122130115125112120135

*Projected values

10. Conclusion and Procurement Recommendations

C95500 nickel-aluminum bronze offers exceptional performance in demanding applications requiring a combination of high strength, excellent wear resistance, and good corrosion properties. The most direct equivalent alternatives are found in the European standard CuAl11Fe5Ni5 and the Chinese standard ZCuAl11Ni5Fe5, which offer very similar performance characteristics with minimal cost variations.

For applications requiring superior seawater corrosion resistance, C95800 provides enhanced performance at a modest 5-10% cost increase. For less demanding applications, C95400 offers good performance at approximately 10-15% lower cost and greater availability. C63000 presents a viable alternative for applications requiring higher strength, though at a slightly higher cost.

For procurement professionals, the following strategic recommendations apply:

  1. Always request material certification documentation with chemical analysis to verify composition compliance
  2. Consider total cost of ownership including lifecycle maintenance and replacement costs
  3. Develop relationships with multiple qualified suppliers to ensure supply chain resilience
  4. For critical marine applications, verify specific corrosion performance data in relevant environments
  5. Monitor nickel prices as a leading indicator, as nickel content significantly impacts material cost
  6. Implement material equivalence approval protocols to facilitate substitutions when necessary
  7. Consider regional pricing variations when sourcing for large projects
  8. For high-volume applications, evaluate the feasibility of long-term supply agreements to stabilize pricing
  9. Maintain safety stock of critical components during periods of commodity price volatility

By carefully evaluating the equivalence factors presented in this analysis, procurement specialists and engineers can make informed decisions when selecting alternatives to C95500 aluminum bronze, balancing performance requirements with cost considerations and ensuring supply chain resilience in a dynamic market environment.