C95400 Product description: Aluminum bronze

C95400 Nickel-Aluminum Bronze is a high-performance copper alloy renowned for its exceptional mechanical properties and superior corrosion resistance. This versatile material finds widespread use in marine, industrial, and aerospace applications. Its unique composition, blending copper with aluminum, nickel, iron, and manganese, contributes to its outstanding performance in challenging environments.

Key features of C95400 include:

  • Excellent corrosion resistance, particularly in seawater
  • High strength and durability
  • 優れた耐摩耗性
  • Non-sparking properties
  • Resistance to cavitation
  • Ability to maintain strength at elevated temperatures

These characteristics make C95400 an ideal choice for critical components in diverse industries, from shipbuilding to aerospace engineering.

カテゴリー:

Product Introduction:

C95400 Nickel-Aluminum Bronze is a high-performance copper alloy that combines excellent mechanical properties with superior corrosion resistance. This versatile material is widely used in various industries, particularly in marine, industrial, and aerospace applications. Its unique composition of copper, aluminum, nickel, iron, and manganese contributes to its exceptional performance in demanding environments.

化学組成:

The chemical composition of C95400 is carefully balanced to achieve its desirable properties:

Table 1: Chemical Composition of C95400 (%)

要素Percentage
83.00 min
3.00-5.00
Ni*1.50
アル10.00-11.50
0.50

*Ni value includes Co.
Note: Cu + sum of named elements, 99.5% min. Unless otherwise noted, single values represent maximums.

機械的性質:

C95400 exhibits strong mechanical properties, making it suitable for a wide range of applications:

Table 2: Mechanical Properties of C95400

財産米国の慣例メトリック
Tensile Strength (min)85 ksi586 MPa
Yield Strength (min)32 ksi221 MPa
Elongation (min)12%12%
Brinell Hardness (3000 kg load, typical)170 BHN170 BHN

さまざまな温度でのパフォーマンス:

C95400 maintains its strength at elevated temperatures, making it suitable for high-temperature applications:

Table 3: Performance at Different Temperatures

温度抗張力降伏強さ
20°C (68°F)586 MPa (85 ksi)221 MPa (32 ksi)
200°C (392°F)510 MPa (74 ksi)200 MPa (29 ksi)
400°C (752°F)420 MPa (61 ksi)180 MPa (26 ksi)

Note: Values are approximate and may vary based on specific heat treatments and manufacturing processes.

業界のアプリケーション:

The versatility of C95400 makes it suitable for a wide range of applications across various industries:

Table 4: Industry Applications of C95400

業界アプリケーション
自動車Weld guns
ファスナーLarge hold-down screws, nuts
産業用Bearing segments, bushings, gears, high-strength clamps,
landing gear parts, machine parts, pawl, pickling hooks,
pressure blocks, pump parts, valve components
マリンCovers for marine hardware, shipbuilding
兵器Government fittings
航空宇宙Landing gear components, bushings
Oil & GasValve bodies, pump components

形状とサイズの入手可能性:

C95400 is available in various shapes and sizes to meet different manufacturing requirements:

Table 5: Shape and Size Availability

サイズ範囲
固体1/2″ to 10″ O.D.
チューブ1 1/8″ to 12″ O.D. (Consult mill for wall thickness)
長方形15インチまで
Standard Lengths144″
Other FormsSemi-finished, mill stock, near-net shapes,
anode, bar stock, billet/bloom, squares,
hex, plate, profile or structural shape,
flats/rectangular bar

製造基準:

C95400 conforms to various industry standards:

Table 6: Production Standards

Standard Type指定
CDAC95400
ASTMB505, B505M
サエJ461, J462
連邦政府QQ-C-390, G5; QQ-B-671, Class 3
軍隊MIL-B-16033, Class 3
他のAluminum bronze 9C

Standards and Corresponding Grades in Different Countries:

C95400 has equivalent or similar grades in various international standards:

Table 7: Standards and Corresponding Grades in Different Countries

標準/グレード
アメリカ合衆国C95400 (UNS)
イギリスAB2 (BS)
ドイツCuAl10Ni5Fe4 (DIN)
日本CAC703 (JIS)
InternationalISO 428-2:2009 CuAl10Ni5Fe4

Welding, Processing, and Heat Treatment:

C95400 can be processed using various methods, each with its own characteristics:

Table 8: Welding, Processing, and Heat Treatment

プロセスRecommendations and Characteristics
はんだ付けGood suitability
ろう付けGood suitability
酸素アセチレン溶接推奨されません
ガスシールドアーク溶接Good suitability
被覆金属アーク溶接Good suitability
機械加工Machinability rating: 60
Use sharp tools and moderate cutting speeds
研磨Can achieve high luster with proper techniques
熱処理Solution annealing at 900-950°C, water quench
冷間加工Limited cold working possible, strain hardening occurs

Advantages and Disadvantages:

C95400 offers several advantages but also has some limitations:

Table 9: Advantages and Disadvantages of C95400

利点短所
優れた耐食性Higher cost than standard bronzes
優れた耐摩耗性Limited availability
高強度More difficult to machine
Non-sparking propertiesHeavier than aluminum alloys
Good resistance to cavitationLower thermal conductivity than pure copper
Excellent fatigue resistancePotential for stress corrosion cracking
Good high-temperature strengthSusceptible to selective leaching in some environments

Similar Products and Comparison:

To better understand C95400’s position among similar alloys, here’s a comparison:

Table 10: Similar Products and Comparison

合金Cu %Al %Ni %Fe %Mn %引張強さ(MPa)降伏強さ(MPa)
C9540083 min10-11.5最大1.53-50最大.5586 min221 min
C9550078-8210-11.53-5.53-5.53.5 max690 min280 min
C9580079-828.5-9.54-53.5-4.5最大1.5585 min240 min
C9570071-7910-124.5-64-5.5最大1.5620 min275 min

物理的特性:

Understanding the physical properties of C95400 is crucial for its application in various environments:

Table 11: Physical Properties of C95400

財産米国の慣例メトリック
融点 – 液体1900°F1038℃
融点 – ソリダス1880°F1027℃
密度0.269 lb/in³ at 68 °F7.45 gm/cm³ at 20 °C
比重7.457.45
電気伝導性13% IACS0.075 MegaSiemens/cm at 20 °C
熱伝導率33.9 Btu/sq ft/ft hr/°F at 68 °F58.7 W/m at 20 °C
Coefficient of Thermal Expansion9 · 10⁻⁶ per °F (68-572 °F)15.5 · 10⁻⁶ per °C (20-300 °C)
比熱容量0.1 Btu/lb/°F at 68 °F419 J/kg at 20 °C
引張弾性率15500 ksi107000 MPa
Magnetic Permeability (As cast)1.271.27
Magnetic Permeability (TQ 50 temper)1.21.2

These physical properties contribute to C95400’s performance in various applications. The high melting point allows for use in elevated temperature environments, while the relatively high density provides good wear resistance and strength. The moderate thermal and electrical conductivity make it suitable for applications where heat dissipation is important but not critical.

Fabrication Properties:

Understanding the fabrication properties of C95400 is crucial for manufacturers and engineers:

Table 12: Fabrication Properties of C95400

Fabrication MethodSuitability/Characteristics
はんだ付け良い
ろう付け良い
酸素アセチレン溶接推奨されません
ガスシールドアーク溶接良い
被覆金属アーク溶接良い
機械加工Moderate (Machinability rating: 60)
鍛造Good (Typical forging temperature: 1600-1800°F / 870-980°C)
熱間加工Good (Typical hot working temperature: 1300-1600°F / 700-870°C)
Cold WorkingLimited (Work hardens rapidly)
熱処理Responsive to heat treatment for property enhancement

C95400 exhibits good weldability using gas shielded arc welding and coated metal arc welding techniques. However, oxyacetylene welding is not recommended due to the risk of altering the alloy’s composition. The material’s moderate machinability (rating of 60) suggests that while it can be machined, it may require more effort and specialized tooling compared to more easily machinable alloys.

Compliance and Regulations:

C95400 Nickel-Aluminum Bronze complies with several important regulations, particularly those related to water systems and environmental safety:

Table 13: Compliance of C95400

Legislation/RegulationCompliance Status
Federal Safe Drinking Water Act (SDWA)Compliant
S. 3874 Federal Reduction of Lead in Drinking Water ActCompliant
California AB1953Compliant
Vermont Act 193Compliant
RoHS (Restriction of Hazardous Substances)Compliant
REACH (Registration, Evaluation, Authorization and Restriction of Chemicals)Compliant

This compliance ensures that C95400 can be used in a wide range of applications, including those involving contact with drinking water, without posing health or environmental risks.

耐食性:

One of the most significant advantages of C95400 is its excellent corrosion resistance in various environments:

Table 14: Corrosion Resistance of C95400 in Various Environments

環境Corrosion Resistance Rating
海水素晴らしい
Fresh Water素晴らしい
Brackish Water素晴らしい
Sulfuric Acid (Dilute)良い
Hydrochloric Acid (Dilute)適度
Nitric Acid (Dilute)貧しい
Alkaline Solutions素晴らしい
Industrial Atmospheres素晴らしい
Marine Atmospheres素晴らしい

The excellent corrosion resistance in seawater and marine atmospheres makes C95400 an ideal choice for marine hardware, propellers, and shipbuilding components. Its resistance to industrial atmospheres also contributes to its widespread use in various industrial applications.

結論:

C95400 Nickel-Aluminum Bronze is a versatile and high-performance alloy that offers a unique combination of mechanical strength, corrosion resistance, and wear resistance. Its wide range of applications across various industries, from marine to aerospace, demonstrates its versatility and reliability. While it may have some limitations, such as higher cost and limited availability compared to standard bronzes, its superior properties make it an excellent choice for demanding environments and critical applications.

The alloy’s compliance with various environmental and safety regulations further enhances its appeal, particularly in applications involving potable water systems. Its ability to maintain strength at elevated temperatures also makes it suitable for high-temperature applications.

When selecting materials for specific applications, engineers and designers should consider the unique properties of C95400, including its excellent corrosion resistance, good wear resistance, and high strength. However, they should also be aware of its limitations, such as the potential for stress corrosion cracking in certain environments and its higher density compared to aluminum alloys.

Overall, C95400 Nickel-Aluminum Bronze continues to be an important material in the field of copper alloys, offering a balance of properties that make it indispensable in many critical applications across various industries.