導入
C17510 and C17200 are both beryllium copper alloys, known for their excellent combination of high strength, conductivity, and corrosion resistance. These alloys are widely used in various industries, including aerospace, automotive, electronics, and oil & gas. While they share some similarities, they also have distinct characteristics that make them suitable for different applications.
化学組成
The chemical composition of these alloys plays a crucial role in determining their properties and performance.
| 要素 | C17510 (wt%) | C17200 (wt%) |
|---|---|---|
| 銅 | 98.1 – 99.5 | 96.5 – 98.1 |
| ベリリウム | 0.2 – 0.6 | 1.8～2.0 |
| Cobalt + Nickel | 0.2 – 1.4 | 0.2 – 0.6 |
| 鉄 | 0.1 – 0.4 | Max 0.2 |
| アルミニウム | – | Max 0.2 |
| ケイ素 | – | Max 0.2 |
| その他 | Max 0.5 | Max 0.5 |
The main difference in composition is the beryllium content, which is significantly higher in C17200. This difference affects various properties of the alloys.
機械的性質
Mechanical properties are crucial for determining the suitability of these alloys for specific applications.
| 財産 | C17510 | C17200 |
|---|---|---|
| 引張強さ(MPa) | 655 – 795 | 1140 – 1310 |
| 降伏強さ(MPa) | 520 – 725 | 965 – 1140 |
| 伸長 （％） | 10 – 20 | 3 – 10 |
| 硬度（HRB） | 90 – 100 | 97 – 105 |
| Elastic Modulus (GPa) | 131 | 131 |
C17200 generally exhibits higher strength and hardness, while C17510 offers better ductility (elongation).
物理的特性
Physical properties are important for applications involving thermal and electrical conductivity.
| 財産 | C17510 | C17200 |
|---|---|---|
| 密度 (g/cm3) | 8.83 | 8.25 |
| Electrical Conductivity (%IACS) | 45 – 65 | 22 – 28 |
| 熱伝導率(W/m・K) | 208 – 300 | 105 – 130 |
| Coefficient of Thermal Expansion (µm/m·°C) | 17.8 | 17.0 |
| Melting Range (°C) | 870 – 980 | 870 – 980 |
C17510 demonstrates superior electrical and thermal conductivity compared to C17200.
熱処理
Both alloys can be strengthened through heat treatment, but the processes and results differ:
| 側面 | C17510 | C17200 |
|---|---|---|
| 溶体化処理 | 900 – 925°C | 760 – 780°C |
| Aging Temperature | 460 – 480°C | 315 – 345°C |
| Aging Time | 2 – 3 hours | 2 – 3 hours |
| Strength Increase | 適度 | Significant |
C17200 typically achieves a more significant increase in strength through heat treatment due to its higher beryllium content.
耐食性
Both alloys exhibit excellent corrosion resistance, but there are some differences:
| 環境 | C17510 | C17200 |
|---|---|---|
| Atmospheric | 素晴らしい | 素晴らしい |
| 海水 | とても良い | とても良い |
| Acids | 良い | 良い |
| Alkalis | 良い | 良い |
| Stress Corrosion Cracking Resistance | 素晴らしい | とても良い |
C17510 may have a slight edge in stress corrosion cracking resistance due to its lower beryllium content.
Fabrication Characteristics
The fabrication properties of these alloys are important for manufacturing processes:
| Characteristic | C17510 | C17200 |
|---|---|---|
| 被削性 | 良い | 良い |
| 成形性 | とても良い | 良い |
| 溶接性 | 良い | 公平 |
| 熱間加工 | 良い | 良い |
| 冷間加工 | 素晴らしい | とても良い |
C17510 generally offers better formability and weldability due to its lower beryllium content and higher ductility.
アプリケーション
The unique properties of each alloy make them suitable for different applications:
C17510 Applications:
- 電気コネクタ
- High-performance springs
- Resistance welding electrodes
- Heat sinks
- Integrated circuit lead frames
- Bearings and bushings
- Non-sparking tools
C17200 Applications:
- High-strength springs
- ダイヤフラム
- ベローズ
- Precision instruments
- Molds for plastic injection
- Bearings in corrosive environments
- Surgical and dental instruments
Cost Considerations
The cost of these alloys can vary depending on market conditions and availability:
| 要素 | C17510 | C17200 |
|---|---|---|
| 原材料費 | より低い | より高い |
| 処理コスト | 適度 | Moderate to High |
| 総経費 | より低い | より高い |
C17200 is generally more expensive due to its higher beryllium content.
Environmental and Safety Considerations
Both alloys contain beryllium, which requires careful handling:
| 側面 | C17510 | C17200 |
|---|---|---|
| Beryllium Content | Lower (0.2 – 0.6%) | Higher (1.8 – 2.0%) |
| Dust Hazard | 適度 | より高い |
| PPE Requirements | 標準 | Enhanced |
| Recycling | Easier | More Complex |
The lower beryllium content in C17510 makes it somewhat easier to handle and recycle.
Comparison Summary
| Characteristic | C17510 | C17200 |
|---|---|---|
| 強さ | 良い | 素晴らしい |
| 導電率 | 素晴らしい | 良い |
| 延性 | とても良い | 良い |
| 耐食性 | 素晴らしい | 素晴らしい |
| Fabricability | とても良い | 良い |
| 料金 | より低い | より高い |
| Safety Considerations | 適度 | より高い |
結論
Both C17510 and C17200 are high-performance copper-beryllium alloys with excellent combinations of strength, conductivity, and corrosion resistance. The choice between them depends on the specific requirements of the application:
- Choose C17510 when:
- Higher electrical and thermal conductivity is required
- Better formability and weldability are needed
- Cost is a significant factor
- Lower beryllium content is preferred for safety reasons
- Choose C17200 when:
- Maximum strength and hardness are crucial
- The application can tolerate lower conductivity
- The higher cost is justified by performance requirements
Understanding the similarities and differences between these alloys allows engineers and designers to make informed decisions, ensuring optimal performance and cost-effectiveness in their applications.