A comprehensive comparison guide for Nickel Aluminum Bronze (NAB) tubes – C95800, C63200, and C95500. Detailed analysis of chemical composition, mechanical properties, corrosion resistance, and application-specific recommendations for marine, chemical processing, and industrial uses.

1. Chemical Composition Analysis

1.1 Primary Chemical Composition

The precise control of alloying elements significantly influences mechanical properties, corrosion resistance, and overall performance. Each element serves specific functions in the alloy:

要素C95800 (%)C63200 (%)C95500 (%)Impact on Properties
79.0-82.081.0-83.078.0-82.0Base metal matrix
アルミニウム(Al)8.5-9.58.5-9.58.2-9.5Strength enhancement
ニッケル(Ni)4.0-5.04.0~4.83.0~5.5耐食性
鉄(Fe)3.5-4.53.5-4.33.5-4.5Grain refinement
マンガン(Mn)0.8-1.51.2~2.00.8-1.5Deoxidation

1.2 Trace Elements Control

要素C95800C63200C95500Critical Control
シリコン(Si)0.100.100.10Fluidity control
鉛(Pb)0.030.020.03Toxicity limit
亜鉛(Zn)0.200.200.20Corrosion control
Others Total0.500.500.50Quality control

2. 機械的性質

2.1 Room Temperature Properties

財産C95800C63200C95500Test Standard
引張強さ(MPa)585-760640-720650-790ASTM E8
降伏強さ(MPa)270-380280-380280-450ASTM E8
伸長 (%)15 min15 min15 minASTM E8
硬度(ブリネル)160-190160-200170-210ASTM E10
Impact Strength (J)343434ASTM E23

2.2 Elevated Temperature Properties

温度(℃)財産C95800C63200C95500
100引張強さ(MPa)550650680
100降伏強さ(MPa)250310330
200引張強さ(MPa)480600630
300引張強さ(MPa)410520550

3. Physical Properties

3.1 Basic Physical Properties

財産C95800C63200C95500単位
密度7.647.457.58g/cm3
溶解範囲1040-10801030-10601045-1080
熱伝導率384245W/m・K
電気抵抗率13.513.312.8μΩ・cm
弾性率115110113GPa

3.2 Thermal Expansion

Temperature Range (°C)C95800C63200C95500単位
20~10016.216.416.2μm/m·K
20~30017.317.517.3μm/m·K

4. Corrosion Resistance

4.1 Corrosion Rates in Various Environments

環境C95800 (mm/year)C63200 (mm/year)C95500 (mm/year)
海水0.0250.0250.025
淡水0.0130.0130.013
3% NaCl0.0280.0280.028
工業的な雰囲気0.0080.0080.008

4.2 Environmental Resistance Ratings (1-10 Scale)

環境C95800C63200C95500注意事項
マリン999All excellent
化学処理878C95800/C95500 preferred
高温788C63200/C95500 preferred
Erosion988C95800 superior
Cavitation878C95800/C95500 better

5. Application Suitability

5.1 Industry-Specific Applications

業界C95800C63200C95500Best Choice
Marine Propulsion素晴らしい良い素晴らしいC95800/C95500
化学処理とても良い良い素晴らしいC95500
Oil & Gas素晴らしいとても良い素晴らしいC95800/C95500
発電とても良い素晴らしい素晴らしいC95500
マイニング良いとても良い素晴らしいC95500

5.2 Service Condition Ratings

Service ConditionC95800C63200C95500Comments
High Pressure8/109/109/10All suitable
高温7/108/109/10C95500 best
腐食性媒体9/108/109/10C95800/C95500
耐摩耗性8/107/108/10C95800/C95500

6. Manufacturing Considerations

6.1 Processing Parameters

プロセスC95800C63200C95500注意事項
Hot Working Temp (°C)760-870760-870760-870Similar ranges
Annealing Temp (°C)650-750650-750650-750Similar ranges
Stress Relief Temp (°C)350-400350-400350-400Similar ranges
被削性評価403538(% of C36000)

6.2 Welding Characteristics

溶接工程C95800C63200C95500フィラーメタル
GTAW素晴らしいとても良い素晴らしいエルクニアル
GMAWとても良い良いとても良いエルクニアル
スマウ良い良い良いECuNiAl

7. Selection Guidelines

7.1 Primary Selection Criteria

RequirementBest ChoiceSecond Choice注意事項
Highest StrengthC95500C95800For critical applications
Best Corrosion ResistanceC95800C95500Marine environments
Cost EffectivenessC63200C95500Standard applications
High Temperature UseC95500C63200Above 200°C

7.2 Application-Specific Recommendations

  1. 海洋用途
  • First choice: C95800 for best overall corrosion and erosion resistance
  • Alternative: C95500 when higher strength is required
  • Consider C63200 for cost-sensitive applications
  1. 化学処理
  • Primary choice: C95500 for high-temperature applications
  • Alternative: C95800 for superior corrosion resistance
  • C63200 suitable for less demanding conditions
  1. General Industrial Use
  • Standard choice: C63200 for good all-around properties
  • Upgrade to C95500 for higher stress applications
  • Consider C95800 when corrosion resistance is critical

結論

Selection Priorities:

  1. Operating environment conditions
  2. Mechanical property requirements
  3. Temperature service conditions
  4. Manufacturing requirements
  5. Cost considerations

Grade Summary:

  • C95800: Optimal for marine and high-erosion environments
  • C95500: Best for high-strength and high-temperature applications
  • C63200: Cost-effective choice for general industrial use