Here’s a detailed comparison between UNS C62300 and UNS C62400 copper alloys, structured into sections and tables for ease of understanding. This comparative analysis includes essential properties, performance metrics, industry applications, processing methods, and more.
Comparison of UNS C62300 and UNS C62400 Copper Alloys
introduction
UNS C62300 and UNS C62400 are both aluminium bronze alloys known for their excellent mechanical and corrosion-resistant properties. They find applications in various industries, particularly in marine, pump, and valve components. Despite their similarities, they exhibit distinct differences in composition, performance, and applications, which are essential for engineers and material scientists to understand.
Composition chimique
The chemical composition of these alloys significantly influences their mechanical properties and performance characteristics. Below is the comparison of their elemental contents:
| Élément | C62300 (% Content) | C62400 (% Content) |
|---|---|---|
| Cuivre | 82.2 – 89.5 | 82.8 – 88.0 |
| Aluminium (Al) | 8.5 – 11.0 | 10,0 – 11,5 |
| Fer (Fe) | 2,0 – 4,0 | 2.0 – 4.5 |
| Manganèse (Mn) | ≤ 0.6 | ≤ 0,3 |
| Silicium (Si) | ≤ 0,25 | ≤ 0,25 |
| Étain (Sn) | ≤ 0,5 | ≤ 0.2 |
| Autre | ≤ 0,5 | ≤ 0,5 |
Propriétés mécaniques
The mechanical properties, including strength, hardness, and ductility, determine the suitability of these alloys for specific applications. Here’s a detailed look at their properties:
| Propriétés | C62300 | C62400 |
|---|---|---|
| Dureté (Rockwell B) | 89 | 92 |
| Résistance à la traction | 605 MPa | 655 MPa |
| Limite d'élasticité | 305 MPa | 330 MPa |
| Allongement à la rupture | 15% | 14% |
| Module d'élasticité | 117 GPa | 117 GPa |
| Coefficient de Poisson | 0.34 | 0.34 |
| Impact Charpy | 25.0 – 40.0 J | 15,0 J |
| Izod Impact | 43.0 – 47.0 J | 23.0 J |
| Résistance à la fatigue | 200 MPa | 235 MPa |
| Usinabilité | 50 | 50 |
| Module de cisaillement | 44 GPa | 44 GPa |
Performances à différentes températures
Performance at elevated and varying temperatures is critical for applications in harsh environments. Below is a comparison of how each alloy performs thermally:
| Propriété | C62300 | C62400 |
|---|---|---|
| Point de fusion | 1041°C (1905°F) | 1027°C (1880°F) |
| Coefficient de dilatation thermique | 16.2 µm/m°C (9.00 µin/in°F) | 16.5 µm/m°C (9.17 µin/in°F) |
| Conductivité thermique | 54.4 W/mK (378 BTU in/hr.ft²°F) | 58.6 W/mK (407 BTU in/hr.ft²°F) |
Applications industrielles
Due to their favorable properties, both alloys are utilized in a range of applications, particularly in challenging environments:
| Application | C62300 | C62400 |
|---|---|---|
| Valve Components | Oui | Oui |
| Pump Components | Les propriétés de soudure et de brasage sont excellentes | Oui |
| Marine Equipment | Oui | Oui |
| High Strength Fasteners | Oui | Oui |
| Matériel de ligne de poteaux | Oui | Oui |
Forme et taille
The availability of these alloys in various shapes and sizes makes them versatile for different manufacturing processes:
| Attribut | C62300 | C62400 |
|---|---|---|
| Formes disponibles | Tiges, barres | Tiges, barres |
| Tailles standards | Divers | Divers |
| Formes courantes | Feuille, plaque | Feuille, plaque |
Normes de production
Both alloys adhere to various national and international standards for quality assurance:
| Standard | C62300 | C62400 |
|---|---|---|
| ASTHME | B124, B150 | B150 |
| COMME MOI | SB150 | SB150 |
| SAE | J461, J463 | J461, J463 |
Soudage et transformation
The ability to weld and form these alloys is essential for their application in manufacturing:
| Méthode de traitement | C62300 | C62400 |
|---|---|---|
| Compatibilité de soudage | Gas shielded, spot, brazing, butt | Gas shielded, spot, brazing, butt |
| Méthode de soudage préférée | No soldering or oxyacetylene welding | No soldering or oxyacetylene welding |
| Forging Temperature Range | 705 to 872°C (1300 to 1600°F) | 760 to 885°C (1400 to 1625°F) |
| Travail à chaud | Good capacity | Good capacity |
| Travail à froid | Good capacity | Poor capacity |
| Annealing Temperature Range | 594 to 649°C (1100 to 1200°F) | 594 to 650°C (1100 to 1200°F) |
Avantages et inconvénients
Understanding the benefits and limitations of these alloys is vital for material selection:
| Attribut | C62300 | C62400 |
|---|---|---|
| Avantages | Bonne solidité, résistant à la corrosion | High strength, suitable for heat treatment |
| Désavantages | Moderate cold workability | Poor cold workability |
produits similaires
These alloys share properties with other copper-based alloys, offering alternatives based on specific needs:
| produits similaires | Propriétés |
|---|---|
| Alliages d'aluminium et de bronze | High corrosion resistance and strength comparable to C62300 and C62400. |
| Alliages cuivre-nickel | Excellent corrosion resistance for marine applications. |
Simple Comparison of Similar Products
| Produit | Résistance à la corrosion | Force | Applications |
|---|---|---|---|
| UNS C62300 | Haut | Modéré | Marine, Valves, Pumps |
| UNS C62400 | Plus haut | Haut | Pumps, High-strength fasteners |
| Alliages cuivre-nickel | Très haut | Modéré | Marine, plumbing |
Conclusion
In summary, both UNS C62300 and UNS C62400 alloys present valuable options for industries requiring high strength and corrosion resistance. Their distinct properties and compositions cater to various applications, from marine equipment to industrial components. Selecting the appropriate alloy depends on specific requirements such as thermal performance, mechanical strength, and fabrication processes. Understanding these nuances will enable engineers and manufacturers to make informed decisions for their projects. If you have any further questions or need more specific information, feel free to ask!